What Lies Beyond Jeep Club

General Chat => Events => Topic started by: TechJeeper on November 23, 2007, 07:55:38 PM

Title: WRENCH FEST: Engine Swap!!
Post by: TechJeeper on November 23, 2007, 07:55:38 PM
So, I need to find a place and some hands to help me swap out a running 2.5L into my non-running Jeep, because I have no idea what I am doing... Also, where would be the best place to find an oilpan because mine has a small hole in the middle of it.  

So! whos up for the challange?  It might not be for a couple weeks.

Thank You,
Cody
Title: Re: WRENCH FEST: Engine Swap...
Post by: ouchman on November 23, 2007, 07:59:20 PM
ill help if i can, when the pans off clean it and JB weld it :D
Title: Re: WRENCH FEST: Engine Swap...
Post by: TechJeeper on November 23, 2007, 08:01:39 PM
Quote from: "ouchman"ill help if i can, when the pans off clean it and JB weld it :D

I was thinking that, the hole is very small, about the size of the tip of a ballpoint pen, and I can pound the quarter size dent back in and jb weld it... wouldnt be hard
Title: Re: WRENCH FEST: Engine Swap...
Post by: jeepfan1974 on November 23, 2007, 09:05:35 PM
well i will bring the engine and will help install it just tell me where and when
Title: Re: WRENCH FEST: Engine Swap...
Post by: nobodycares on November 23, 2007, 10:45:19 PM
you could weld the hole up.

the pics are from a hole that was welded up and so far hasnt leaked. it also was welded in the jeep just had the oil cap off the engine and an extinguisher handy just in case.

(//%5Bimg%5Di161.photobucket.com/albums/t217/livingjj/oil1.jpg)[/img]
(//%5Bimg%5Di161.photobucket.com/albums/t217/livingjj/Picture055.jpg)[/img]
Title: Re: WRENCH FEST: Engine Swap...
Post by: Anonymous on November 24, 2007, 08:24:20 AM
Just wondering..................

If you have a new, running, 2.5............ wouldn't it have a good oil pan on it???
Title: Re: WRENCH FEST: Engine Swap...
Post by: TechJeeper on November 24, 2007, 08:34:26 AM
i dunno, maybe.... wasnt sure if thats part of the motor... like I said, I do not know much about motors and I don't claim to. lol.
Title: Re: WRENCH FEST: Engine Swap...
Post by: Anonymous on November 24, 2007, 10:23:08 AM
Yep, the new one should have one.  Then we'll weld the other one, and you'll have a spare.
Title: Re: WRENCH FEST: Engine Swap...
Post by: jeepfan1974 on November 24, 2007, 10:39:50 AM
the new one is complete from valve cover to oil pan ,intake,4.0  injectors , 4.0 throttle body,spark plugs, distributor, cap ,rotor, needs plug wires and we will have to change over all your power steering pump stuff and alt, no biggie though its all been off this engine before and i pretty much have it memorized
Title: Re: WRENCH FEST: Engine Swap...
Post by: 94_xj_country on November 24, 2007, 11:34:40 AM
name a time and place ill try and get there
Title: Re: WRENCH FEST: Engine Swap...
Post by: TechJeeper on November 24, 2007, 01:02:22 PM
Quote from: "jeepfan1974"the new one is complete from valve cover to oil pan ,intake,4.0  injectors , 4.0 throttle body,spark plugs, distributor, cap ,rotor, needs plug wires and we will have to change over all your power steering pump stuff and alt, no biggie though its all been off this engine before and i pretty much have it memorized

Cool, thanks Paul, sounds like a plan!  My plug wires are lifetime warenty so I will pull em off and get some new ones before the swap.  

Neil said we can use his but isnt sure if the 8 foot ceiling will work with the cherry picker, but if we take my tires off it pry wont be a problem.  If we need a cherry picker, Brian said he would let us use his dads.

I am hoping to plan on doing this mid-week, Wensday and Thursday are my days off...

Thanks for all the offers guys!  Everyone in this club is awsome!
Title: Re: WRENCH FEST: Engine Swap...
Post by: Anonymous on November 24, 2007, 01:07:04 PM
if that doesn't work for you, don't forget that we have a kinda large barn with a cherry picker, wench thingee on the ceiling, and some other contraption that picks up really heavy stuff and lifts it up in the air.


Oh, and air tools and torches.  I guess that makes things fun for guys... :)


Not sure what Chris' schedule is, but if he's good with it, you can always do things here.  I personally don't care because I'm usually in the house :)
Title: Re: WRENCH FEST: Engine Swap...
Post by: ouchman on November 24, 2007, 01:14:07 PM
i got some 31s you can throw on it for now
Title: Re: WRENCH FEST: Engine Swap...
Post by: longarm on November 24, 2007, 04:40:00 PM
Mel, your so funny.  I just love how you always volunteer the barn to everyone.   :lol:   Seriously, it's great.   :mrgreen:
Title: Re: WRENCH FEST: Engine Swap...
Post by: jeepfan1974 on November 24, 2007, 05:14:01 PM
give me a date and time and we'll get er dun
Title: Re: WRENCH FEST: Engine Swap...
Post by: Anonymous on November 25, 2007, 12:46:58 PM
Quote from: "longarm"Mel, your so funny.  I just love how you always volunteer the barn to everyone.   :lol:   Seriously, it's great.   :mrgreen:


well, I think it's silly for everyone to keep trying to scrimp around for a place then all the tools etc. that they may need to get a job done.  Unless Chris just can't accomodate the space or time, it makes sense to do things here since most everything is already in one spot.  Unless he has a big job coming up where the barn is full of sheet metal or his own rig is dismantled for one reason or another, may as well use up the space... :)



(not to mention that the barn is heated, has running water and a john, a full size fridge, AND cable tv.....it's a man's dream so I have been told.)
Title: Re: WRENCH FEST: Engine Swap...
Post by: NewRide on November 25, 2007, 02:48:30 PM
Quote from: "PetalMel"
Quote from: "longarm"Mel, your so funny.  I just love how you always volunteer the barn to everyone.   :lol:   Seriously, it's great.   :mrgreen:


well, I think it's silly for everyone to keep trying to scrimp around for a place then all the tools etc. that they may need to get a job done.  Unless Chris just can't accomodate the space or time, it makes sense to do things here since most everything is already in one spot.  Unless he has a big job coming up where the barn is full of sheet metal or his own rig is dismantled for one reason or another, may as well use up the space... :)



(not to mention that the barn is heated, has running water and a john, a full size fridge, AND cable tv.....it's a man's dream so I have been told.)



Hey Mel you forgot one thing .... It had beer too :-)
Title: Re: WRENCH FEST: Engine Swap...
Post by: longarm on November 26, 2007, 12:04:21 AM
I was KIDDING Mel.   :lol:
Title: Re: WRENCH FEST: Engine Swap...
Post by: naypalm on November 26, 2007, 08:57:23 PM
LOL
Title: Re: WRENCH FEST: Engine Swap...
Post by: NewRide on November 30, 2007, 04:33:37 AM
Whens this going to happen ??   ::Jeep::
Title: Re: WRENCH FEST: Engine Swap...
Post by: TechJeeper on November 30, 2007, 08:25:19 AM
Got the motor to Neils house yesterday.  I am going to do the electric fan swap at the same time, why not.  I am shooting for this comming wensday/thursday.  Not 100 percent yet, but how dose that sound to people?  Any other day might be tough because I work.

Let me know if this will work for you guys, especialy Neil and Paul.

Thank you,
Cody
Title: Re: WRENCH FEST: Engine Swap...
Post by: longarm on November 30, 2007, 09:16:23 AM
What time during the day?
Title: Re: WRENCH FEST: Engine Swap...
Post by: TechJeeper on November 30, 2007, 09:17:02 AM
Well, dosn't matter... its pry gonna take a good part of the day... pry start fairly early.
Title: Re: WRENCH FEST: Engine Swap...
Post by: longarm on November 30, 2007, 09:51:49 AM
I was just wondering as I might be able to swing by after work around 8am or so.
Title: Re: WRENCH FEST: Engine Swap...
Post by: TechJeeper on December 02, 2007, 09:49:19 PM
Looks like I am gonna plan on at least starting it wensday.  As of what time Wensday, I will let Neil decide that seeings how he is kind enough to haul my junk over there.

 If you think you might be able to lend a hand wensday, watch this thread I will update it as I find out info.  It sucks working weekends because ppl are busy and stuff during the week...

Thanks everyone in advance, I know I am a PITA,  ::trout::


Cody
Title: Re: WRENCH FEST: Engine Swap...
Post by: TechJeeper on December 10, 2007, 02:05:44 AM
Ok!  The Jeep is at Neils house now!  I plan on going over there Tuesday night, after work, and I am gonna start pulling stuff.  I am going to pull the bumper off so the stinger isnt in the way, pull the radiator so I can put my elect. fan on, and start unbolting the alternator and stuff like that.  

Then hopefuly if I can get some people over wensday or thursday or both to help me start the engine swap, it would be greatly apreciated.

Thanks in advance,
Cody
Title: Re: WRENCH FEST: Engine Swap...
Post by: Anonymous on December 10, 2007, 07:42:17 AM
Why pull the radiator??
Title: Re: WRENCH FEST: Engine Swap...
Post by: TechJeeper on December 10, 2007, 08:32:34 AM
To make mounting the electric fan that much easier.
Title: Re: WRENCH FEST: Engine Swap!!
Post by: naypalm on December 10, 2007, 02:14:21 PM
I'll drop by tomorrow after 6PM to lend a hand, and Wednesday I am free all day.
Title: Re: WRENCH FEST: Engine Swap!!
Post by: TechJeeper on December 10, 2007, 07:28:21 PM
Matt, I get out at 7 and will pry head there after work.
Title: Re: WRENCH FEST: Engine Swap!!
Post by: ouchman on December 10, 2007, 07:36:46 PM
let me know if you need any extra help
Title: Re: WRENCH FEST: Engine Swap!!
Post by: TechJeeper on December 10, 2007, 07:48:40 PM
Wensday I will need help for sure, I have no clue where to even start to pull a motor... and I am not afraid to admit it.
Title: Re: WRENCH FEST: Engine Swap!!
Post by: naypalm on December 10, 2007, 07:55:55 PM
Wrap a Towstrap around 'er, yank 'till u hear somethin *POP*, Then lift!

lol no, I Haven't the slightest idea.
Title: Re: WRENCH FEST: Engine Swap!!
Post by: ouchman on December 10, 2007, 08:09:28 PM
motor mounts, all lines and cables, bell housing bolts, radiator hoses
thats a start ::ouch::
Title: Re: WRENCH FEST: Engine Swap!!
Post by: TechJeeper on December 11, 2007, 10:18:46 PM
sooooo! whos up for some wrenching tommorow! im to the point that I have no clue what to do next  ::poke:: but I will pry tinker with it for most of the day tommorow.
Title: Re: WRENCH FEST: Engine Swap!!
Post by: ouchman on December 11, 2007, 11:03:46 PM
let me know when your gonna be there, im sure ill be feeling better tomorrow, and we can have it sitting on the floor in no time
Title: Re: WRENCH FEST: Engine Swap!!
Post by: TechJeeper on December 11, 2007, 11:08:13 PM
10am start, I will pry get some donuts for people!
Title: Re: WRENCH FEST: Engine Swap!!
Post by: astrogiblet on December 12, 2007, 12:11:17 AM
Wish I could be there. I work @ 11am. I'll try to get there after work though.


-Brandon
Title: Re: WRENCH FEST: Engine Swap!!
Post by: NewRide on December 12, 2007, 04:19:36 AM
I'd love to help ... but thats way before my 2:00 pm wake up call LOL
Title: Re: WRENCH FEST: Engine Swap!!
Post by: longarm on December 12, 2007, 01:43:32 PM
I won't be available until later tonight.  How late are you guys going to be there?
Title: Re: WRENCH FEST: Engine Swap!!
Post by: TechJeeper on December 12, 2007, 03:08:36 PM
We got the motor out and on the floor in less than 4 hours.  Right now I am at home, but I will pry go over later tonight and swap the flywheel and such onto the motor, swap the fuel rail, start stripping my old motor down to take to scrap.

Thanks to Doug and Matt for their help today, thanks to Neil for letting me spill coolent all over his garage and get his tools all greasy :-P
Title: Re: WRENCH FEST: Engine Swap!!
Post by: ouchman on December 12, 2007, 03:30:04 PM
Quote from: "Gr8archer"We got the motor out and on the floor in less than 4 hours.   :-P

not bad for a bunch of rookies (//img.photobucket.com/albums/v488/bigblock460/teehee.gif)
Title: Re: WRENCH FEST: Engine Swap!!
Post by: TechJeeper on December 12, 2007, 03:46:13 PM
Forgot to mention the golfball sized hole in the side of the block  ::ouch::
Title: Re: WRENCH FEST: Engine Swap!!
Post by: ouchman on December 12, 2007, 04:52:24 PM
Quote from: "Gr8archer"Forgot to mention the golfball sized hole in the side of the block  ::ouch::


(//img.photobucket.com/albums/v488/bigblock460/worthless.gif)
Title: Re: WRENCH FEST: Engine Swap!!
Post by: TechJeeper on December 12, 2007, 07:45:26 PM
(//s208213989.onlinehome.us/WLB/Swap/slides/PICT0230.JPG)

rest of the pics i took tonight can be found here:
http://s208213989.onlinehome.us/WLB/Swap/ (http://s208213989.onlinehome.us/WLB/Swap/)
Title: Re: WRENCH FEST: Engine Swap!!
Post by: ouchman on December 12, 2007, 08:00:02 PM
i want some with the pan off, i want to see carnage ::ouch::
Title: Re: WRENCH FEST: Engine Swap!!
Post by: NewRide on December 13, 2007, 04:43:54 AM
Ahhh thats not bad ..... just put some JB weld and duct tape on it !!
Title: Re: WRENCH FEST: Engine Swap!!
Post by: Paul Hittie on December 13, 2007, 08:58:05 AM
Quick, get the bailing wire and bubble gum ready, we can fix that hole in no time!
Title: Re: WRENCH FEST: Engine Swap!!
Post by: ouchman on December 13, 2007, 09:04:30 AM
Quote from: "phittie1100"Quick, get the bailing wire and bubble gum ready, we can fix that hole in no time!
(//img.photobucket.com/albums/v488/bigblock460/teehee.gif)
Title: Re: WRENCH FEST: Engine Swap!!
Post by: ouchman on December 13, 2007, 05:44:02 PM
everything swaped yet? need help im right around the corner, drop in this weekend? ::Jeep::
Title: Re: WRENCH FEST: Engine Swap!!
Post by: TechJeeper on December 13, 2007, 11:03:21 PM
Okay! So who is up for some wrenchin saturday after 5pm??? Maybe even Sunday after 5! Adult beverages will be provided if wanted, just let me know what kind.  I will order pizza as well if I get some ppl to help. I will pry go over tommorow after work and swap the fuel rail, i got the flywheel off already.

 ::woot::
Title: Re: WRENCH FEST: Engine Swap!!
Post by: longarm on December 14, 2007, 09:51:13 AM
I know not what the hell I'm doing but I should be able to lend a hand Saturday evening.   :mrgreen:
Title: Re: WRENCH FEST: Engine Swap!!
Post by: TechJeeper on December 15, 2007, 08:36:44 AM
I will be at neils about 530 tonight.   ::woot::
Title: Re: WRENCH FEST: Engine Swap!!
Post by: TechJeeper on December 16, 2007, 01:13:14 AM
Got the motor in! Still alot of work to do, but the hard part is done  ::woot::

Thanks Neil, Doug, Tony, Mitch, Brian and Matt for showing up, even if it was just to drink the free beer and BS, hehe.
Title: Re: WRENCH FEST: Engine Swap!!
Post by: NewRide on December 16, 2007, 02:07:10 PM
Can't help it if you keep breaking stuff LOL, et me know if you need a hand today ! Or if you are even going.
Title: Re: WRENCH FEST: Engine Swap!!
Post by: longarm on December 16, 2007, 02:26:18 PM
I like to think of us all as providers of morale suport.   :mrgreen:   Thanks for the brew.
Title: Re: WRENCH FEST: Engine Swap!!
Post by: ouchman on December 16, 2007, 11:50:08 PM
Quote from: "Gr8archer"Got the motor in! Still alot of work to do, but the hard part is done  ::woot::

Thanks Neil, Doug, Tony, Mitch, Brian and Matt for showing up, even if it was just to drink the free beer and BS, hehe.


let me know when you get the bolts and plan on heading back over , and we'll get that thing buttoned up

(dam oil pan...(//img.photobucket.com/albums/v488/bigblock460/teehee.gif)..(//img.photobucket.com/albums/v488/bigblock460/sign12.gif)...(//img.photobucket.com/albums/v488/bigblock460/speak-no-evil.gif)..(//img.photobucket.com/albums/v488/bigblock460/Hush.gif))
Title: Re: WRENCH FEST: Engine Swap!!
Post by: TechJeeper on December 20, 2007, 08:06:26 PM
it turned over! but didnt start :-(   I have to get o-rings for the injectors, it was tough to get them in and one still leaks. I will be working on it again tommorow night about 730ish.
Title: Re: WRENCH FEST: Engine Swap!!
Post by: ouchman on December 20, 2007, 08:40:42 PM
Quote from: "Gr8archer"it turned over! but didnt start :-(   . I will be working on it again tommorow night about 730ish.

i was told the insides of those distributors might be different, so check for spark, and ill be there tomorrow (//img.photobucket.com/albums/v488/bigblock460/smiley20.gif)
Title: Re: WRENCH FEST: Engine Swap!!
Post by: TechJeeper on December 22, 2007, 07:56:34 AM
UPDATE!

(//www.sage-creative.net/images/portfolio/large/dontgo/its%20alive.jpg)

 ::woot::  ::Jeep:: ::woot::  ::Jeep:: ::woot::  ::Jeep:: ::woot::  ::Jeep::


Got it running last night, purred like a kitten!  Thanks Doug and Neil again.

Plan on driving it home tonight!  I will be in the garage around 6.
Title: Re: WRENCH FEST: Engine Swap!!
Post by: Anonymous on December 22, 2007, 08:06:48 AM
Good to hear Cody!!!
Title: Re: WRENCH FEST: Engine Swap!!
Post by: jeepfan1974 on December 22, 2007, 08:39:10 AM
sweet cody!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!  ::woot::
Title: Re: WRENCH FEST: Engine Swap!!
Post by: JEEPSALESGUY on December 22, 2007, 06:17:51 PM
Good News!! ::Jeep::
Title: Re: WRENCH FEST: Engine Swap!!
Post by: NewRide on December 23, 2007, 01:15:34 AM
Now lets go wheel it !!   ::Jeep::  ::Jeep::
Title: Re: WRENCH FEST: Engine Swap!!
Post by: TechJeeper on December 23, 2007, 02:07:14 AM
got to drive it today, till it over heated.  I need to wire up my fan, I need to figure out relays...
Title: Re: WRENCH FEST: Engine Swap!!
Post by: Anonymous on December 23, 2007, 08:01:45 AM
direct wire it Cody.
Title: Re: WRENCH FEST: Engine Swap!!
Post by: TechJeeper on December 23, 2007, 09:39:41 AM
Quote from: "Harley"direct wire it Cody.

it blew my switch up  when i tried that  :(
Title: Re: WRENCH FEST: Engine Swap!!
Post by: dbikers on December 23, 2007, 11:41:10 AM
Quote from: "Gr8archer"
Quote from: "Harley"direct wire it Cody.

it blew my switch up  when i tried that  :(
yeah cody, it depends on the amperage of your switch...if it's not 30-40A then you'd want to run it through a relay...even for direct wiring
Title: Re: WRENCH FEST: Engine Swap!!
Post by: Anonymous on December 23, 2007, 09:06:13 PM
Neil has the same fan, see what he did.

I by-passed the relay on mine, and haven't had an issue.
Title: Re: WRENCH FEST: Engine Swap!!
Post by: TechJeeper on December 24, 2007, 10:48:17 PM
drove it to work today, ran great.  On my way home, 2 blocks from home infact, it started running rough.  I think its plugs, they wernt in the best of shape and my dad agreed that it sounded like it was missing.